When most people think of chimneys, they think of
fireplaces. Memories of cold winter evenings, relaxed and cozy in
front of a crackling fire are hard to beat, and the ability of an
open fire to soothe the wild beast within us all is legendary. Since
the dawn of time, humans have gathered around the open fire for a
sense of safety and community, and the fireplace is still the focus
of family living in many homes, especially around the holidays.
But in spite of all the glowing aesthetics, there are some
practical considerations. When you're dealing with an element as
capricious and potentially dangerous as fire, knowledge really is
power, so please read on to learn how to make your fireplace both
safer and more enjoyable.
Fireplaces come in two general types, masonry fireplaces built
entirely of bricks and mortar, and factory-built fireplaces
consisting of a lightweight metal firebox and a metal chimney.
(There are a few hybrids too, the most common being a heavy metal
firebox and smoke chamber coupled to a regular brick chimney). To
figure out which you have will take only a moment of detective work
on your part.
A masonry fireplace has a firebox built of individual generally
yellowish firebrick, a brick chimney above the roof, and if you look
up past the damper you will see a roughly pyramid shaped affair also
built of brick. A prefab fireplace generally has a firebox of cast
refractory panels, and usually some metal is visible in the room all
around the firebox. If you look up past the damper you will see a
round metal chimney. And above the roof is more round metal chimney,
sometimes surrounded by a simulated brick housing.
Although basically similar, there are some important differences.
Masonry Fireplaces
Masonry fireplaces, built entirely of brick and mortar, are
massive structures often weighing between 6 and 7 tons! They are
aesthetically pleasing, long lasting, and add real value to your
home. With a little care and periodic maintenance they can literally
give you a lifetime of enjoyment.
Masonry fireplaces require an extensive footing capable of
supporting their great bulk, and if not provided with one will often
shift and crack, allowing the fire to escape to nearby combustibles.
You should always keep an eye out for any signs of settling or
movement. Just inside the firebox, where the facing material meets
the firebrick, is one weak spot where this settling is often first
apparent. Keeping downspouts directed away from the fireplace and
careful sloping of the ground around the fireplace to be sure water
runs away from the structure can keep settling problems to a
minimum.
Although masonry is quite durable, and in fact is often seen as
indestructible, this is certainly not the case, especially for a
chimney. While the rest of the brick on the house is somewhat
protected by the eave, the poor chimney is sticking up like a
flagpole, exposed to every raindrop and freeze/thaw cycle. A quality
chimney cover, keeping the crown in good repair, and a waterproofing
treatment, are money well spent to avoid expensive repairs or
rebuilding. See the section on waterproofing for a more detailed
explanation.
The firebox of course takes the brunt of the fires' heat and it
requires some special attention. The firebrick can take the heat
pretty well, but the fireclay joints will fail in time from the
constant expansion and contraction. In a fireplace without a chimney
cover, the rain water will also pool on the smoke shelf, mix with
the soot behind the damper, and form an acidic slurry that seeps
into the fireback destroying the mortar joints. These joints must be
kept in good repair with a high temperature refractory mortar to
insure the fire is contained.
The tile liners used in most masonry fireplaces are just fine as
long as the fireplace is properly maintained and not exposed to
chimney fires. One good chimney fire will usually crack these tiles,
rendering them incapable of performing their intended function. The
general rule of thumb is that a masonry fireplace should be cleaned
before 1/4" of soot accumulates. If you ever do experience a chimney
fire, it is very important to have the chimney cleaned and carefully
evaluated before it is used again.
Unlike prefabricated fireplaces which are factory engineered
products, a masonry fireplace is built on site brick by brick,
giving the mason ultimate control of the final product. This results
in a wide range of masonry fireplaces available, from long lasting,
heat producing beauties, to smoky pits that crumble in a relatively
short time. Most masonry fireplaces that chimney sweeps encounter,
although far from perfect, can, with a little tender loving care,
and carefully considered maintenance procedures, provide you with
many peaceful, relaxing hours in an otherwise often hectic world.
Prefabricated Fireplaces
Factory-built, or prefabricated fireplaces, are relative
newcomers to the fireplace scene, commonly available only for the
last 25 years or so. Unlike traditional site-built masonry
fireplaces, most factory built fireplaces are made of metal, and
come from the factory as complete units with a firebox, a specific
chimney system, and all miscellaneous parts. With proper
installation and maintenance, they can give years of service, but
there are some special considerations owners of these systems should
be aware of:
1) The factory-built fireplace and chimney are a complete system,
engineered to work safely and efficiently together. Both units
(fireplace and chimney), undergo testing together, then are listed
specifically for use with each other. To insure a safe system, you
MUST use the exact chimney specified, along with the specified rain
cap, flashing package, and all other system components.
2) The installation instructions must be followed exactly,
especially the specified clearances from the firebox and chimney to
any combustible materials. Most manufacturers require 2" minimum air
space (no insulation allowed either), between the chimney components
and all wood framing. If you are installing a new unit be sure these
clearance instructions are strictly adhered to. If you have a unit
already installed it is very important you check these clearances
wherever possible. Any wood that is too close to the chimney will
continue to dry and undergo a process called pyrolisis. It can
eventually catch fire at temperatures as low as 200 degrees. Over
half of the units inspected by chimney professionals are improperly
installed, and a trip to the attic to check clearances is definitely
time well spent! It is much more difficult to inspect the firebox
clearances, but we suggest you consider installing an access port to
both check these clearances and monitor the units condition as the
years go by.
3) Most factory built fireplaces are tested and listed as
decorative heating appliances and will not withstand the abuse often
heaped on their masonry counterparts. Although they are tested to
U.L. standards, severe overfiring and chimney fires will often badly
damage these units. Regular yearly maintenance, cleaning at
generally 1/8" buildup, and careful monitoring can assure a safe
enjoyable system.
4) Many prefab chimneys, especially older units with an imitation
brick housing above the roof, seem to be a preferred nesting site
for birds in many areas. It is not unusual for chimney sweeps to
take literally buckets of nesting material from these chimneys. This
nesting can catch fire directly, or it can block critical air
passageways between layers of metal chimney pipe, allowing the
chimney to overheat. Both scenarios routinely cause housefires. Most
after market chimney covers do not correctly address the problem,
and can often make the situations worse. A careful screening of all
potential nesting areas with the proper sized screening may be in
order.
5) Finally, prefab fireplace systems eventually just plain wear
out. Models go out of production and manufacturers go out of
business. A factory-built unit will reach the end of is useful life
when repair of the unit is no longer possible, particularly if the
components that are necessary to maintain the listing are no longer
available. Keep a close eye on an aging unit, and be prepared to
send ole faithful to the great recycling plant in the sky before she
fails completely.
Source: The Chimney Safety Institute of America. You can find
information about CSIA-certified chimney sweeps
online.